Austin Allegro EV conversion: installing the electric motor
The Nissan Leaf electric motor has been installed at long last! Special thanks must go to Bob for his incredible engineering and his valuable time. He managed to make a cumbersome Nissan electric motor stack fit into the tight confines of my Austin Allegro and somehow he even made it look easy! Words cannot describe my gratitude. I'd also like to thank Adam for donating his time and energy to help me remove the combustion engine from the Austin Allegro. Couldn't have done it without your help! Plus, I'd like to also thank fellow EV converter and walking library of EV knowledge Nick Smith for letting me borrow his racing scales and for letting me pick his brains about New Zealand's electric car conversion rules. My sincerest thanks must also go to those people who donated their time or resources to help get this project off the ground. Your efforts are always in my mind and I'm so grateful. Now that the Nissan Leaf electric motor has been installed, the next step is to transport the car to Auckland to have custom-made driveshafts fabricated to go between the Leaf's reduction gearbox and the Austin Allegro's CV joints. Then I'll transport the car back home and remove the motor and subframe (see how easily it all comes out?!) then paint everything nicely. After that, it's time for components, followed by the big question: what size battery pack should I put in it? Things are gonna speed up now so stay tuned! And if you're having trouble sleeping and would like to watch the EV reviews I make for a living, click here at your peril: https://www.youtube.com/playlist?list=PLc2R_K1wuSWh4xD4X-0k95qKunSWgnyp9 Contents: 0:00 - Introduction 3:00 - Removing the LEAF wheel hubs 4:52 - Removing the LEAF motor 7:45 - The Allegro's final combustion moment 9:05 - Allegro parts removal 11:20 - Home refueling 13:03 - Allegro engine removal 15:50 - De-greasing the Allegro 16:26 - Hauling the LEAF away 17:52 - Rust repair & painting 20:04 - Will the LEAF motor fit in the Allegro? 22:06 - Transporting the Allegro 24:06 - Allegro in the workshop 25:47 - Engine mount work begins 30:35 - Creating reinforcement plates 32:17 - Mystery trucklet 33:07 - Motor mount brackets 34:01 - Subframe mount creation 36:05 - Bob creates the subframe 37:48 - Installing the subframe 41:05 - Installing the LEAF motor 43:15 - Will the bonnet close? 44:06 - Weighing the car 44:58 - THE MOTOR'S INSTALLED!
